| 实木门制造的4大工艺流程 |
| 添加时间：2017/12/14 15:30:35 浏览次数： |
| 每件简单的实木门从生产到售出，它背后都需要一系列繁复的工艺的支撑——原料的挑选、干燥平衡；木料加工（开料、打磨、拼装、再打磨）；油漆喷涂（擦色、着底色、上好几遍底漆再上面漆、干燥）；包装（检验、点色、吹尘、包装）。 A simple wooden door from production to sale, behind which needs a series of complicated process supporting raw material selection, drying balance; wood processing (cutting, grinding, assembly, polishing); spray paint (brush color, background, several times above primer paint, drying); packaging (inspection, color, blowing dust, packaging). 1.实木门工艺流程—备料 1. solid wood door material preparation process 搜索 search 1 One 板材干燥 Plate drying 将木材的含水率控制在8%—10%，干燥过后的木材不容易出现爆裂变形的现象。 The moisture content of wood is controlled from 8% to 10%, and the wood after drying is not prone to burst deformation. 2 Two 平衡 balance 把干燥过后的木材放置一段时间，好让木材恢复其平衡。 Place the dried wood for a period of time so that the wood can be restored to its balance. 3 Three 选料、配料 Materials and ingredients 木制品暗器部位有可分为外表用料和内部用料以及暗用料三种。外表用料露在外面，内部用料是指用在制品内部，如内档、底板等。暗用料则是指在正常使用情况下看不到的零部件。 Wood weapon parts can be divided into appearance materials and internal materials and three kinds of dark material. The exterior material is exposed outside, and the internal material is used in the interior of the product, such as the inner gear, the bottom plate, etc. Dark materials are parts that can not be seen in normal use. 4 Four 粗刨 Foreplane 给毛料板材定厚。 Make the wool sheet thick. 5 Five 风剪 Wind shear 毛料板材修整长度。下料按所需长度加长20mm。 The length of the wool sheet is trimmed. Add the 20mm to the required length. 6 Six 修边 Trimming 截去毛料板材上不能用的毛边。 Flash cannot be used on wool cut sheet. 7 Seven 配板 Distribution board 木料配板选材分直纹、山纹，颜色搭配一致，配板宽度按所需宽度合理放余量。选料时要把内裂、端裂、节疤、蓝变、朽木部分取下。 The material selection of the wood distribution board is divided into straight lines and mountain lines, with the same color matching, and the width of the panel is reasonably remainder according to the required width. Finish to end crack, internal crack, knurr, blue, rot off. 6 Six 布胶 Glue 在木材之间均匀布胶，胶的配比：固化剂(10—15克)、拼板胶(100克)的比，每次调胶500克左右。 The uniform distribution of glue between wood, the ratio of glue: the ratio of curing agent (10 - 15 grams) and tailor - glue (100 grams), about 500 grams of glue each time. 9 Nine 拼板 Puzzle 使用拼板机将木材进行拼装，拼板注意高低差、长短差、色差、节疤。 The use of jigsaw puzzle of wood were assembled. The difference of height, length, note color, knurr. 10 Ten 陈化 Aging 布胶完成的木材放置2小时左右，让胶水凝固。 The lumber finished by the cloth is placed for about 2 hours, so that the glue is solidified. 11 Eleven 沙刨 Sand plane 刨去木材之间多余的胶水，使木材板面无多余胶水。 Remove the excess glue between the wood, so that there is no excess glue on the wood surface. 12 Twelve 定宽 Fixed width 用单片锯给木材定宽。 The wood is used to widen the wood with a single saw. 13 Thirteen 四面刨成型 Four plane planing 根据需要的形状刨出木材。 Wood is planed according to the desired shape. 14 Fourteen 养生 Health 将木材自然放置24小时左右。 Place the wood for about 24 hours. 2.实木门工艺流程—木工 2. solid wood door process - Carpenter 搜索 search 1 One 宽砂定厚 Thickening of wide sand 按要求砂止符合加工要求的尺寸，机加完成后进行抛光砂，，粗砂一次砂0.2mm，抛光砂一次砂0.1mm。 According to the required size of sand check in conformity with the processing requirements, the polishing sand is carried out after the completion of the machine. The coarse sand is sand 0.2mm once, and the polished sand is sand 0.1mm once. 2 Two 精切 Precision cutting 给毛料定长，加工过程中做到无崩茬、发黑，长与宽加工误差不超过0.2mm，1米以下对角线≤0.5mm，1米以上板片对角线应≤1mm。 To process wool length, do no collapse, black, long and wide machining error is less than 0.2mm, 1 meters below the diagonal equal to or less than 0.5mm, 1 meters above the diagonal plate should be less than 1mm. 3 Three 成型 Forming 根据图纸将木材加工成型。加工时不允许有崩茬、毛刺、跳刀和发黑现象，部件表面应光滑、平整，加工前检查设备部件螺丝有无松动，模板是否安装规范，刀具是否装紧，，部件尺寸误差不超过0.2mm。 The wood is processed according to the drawing. When processing are not allowed to crumble, burr, jump knife and blackening, parts of the surface should be smooth and neat, check before processing equipment parts screw loose, whether the template installation specification tool, whether closely, component size error is less than 0.2mm. 4 Four 钻孔 drill hole 按图纸的工艺要求钻孔，加工过程中做到无崩口、无刺现象，孔位加工误差不得超过0.2mm，产品要做到配套钻孔，常试装、勤检查，确保产品的品质。 According to the process requirements of the drawing, drilling can be done without breaking or pricking. The machining error of holes should not exceed 0.2mm. The products should be matched with drill holes, often installed and checked regularly, so as to ensure the quality of products. 5 Five 配件栓砂 Bolt sand 砂光配件，砂光好的成品应平整、无砂痕、边角一致。检砂前应先了解部件的使用位置，先补土后砂光。 Sand light fittings, sand light good finished product should be smooth, no sand mark, edge angle consistent. Before sand inspection, we should first understand the position of the components, and then fill the soil and sand. 6 Six 小组立 Group erect 组立不用再拆开的部件，组立前应先备料，把所有要组装部件按图纸加工的要求检查无误，部件无崩口、毛刺、发黑现象，首件装好后复尺与图纸工艺没有误差的情况下开始量装。组立过程中胶水布涂均匀，组立好的半成品，应无冒钉、漏钉现象，结合严密，胶水擦拭要干净。 Don't open the assembly parts, the first preparation should be set before the all assembly drawings according to the machining requirements check, parts without the rip, burr, blackening, first installed after the ruler and the drawing process without error start loading. In the process of formation, the glue cloth is evenly coated and the semi finished product of the group is good. It should not be nailed and missed, and the glue should be clean. 7 Seven 大组立 Large group erect 试装部件检查与图纸是否误差。与小组立区别在于大组立完成后的是成品 Test the error of the test assembly and the drawing. The difference between the group and the group is that the finished product of the large group is the finished product 8 Eight 成品检砂 Finished product inspection 将成品进行砂光，要做到平整、无砂痕、边角一致。 To make the finished product sand light, it should be smooth, no sand mark, and the edge angle is consistent. 9 Nine 平衡 balance 将部件自然放置一段时间。 Place the parts for a period of time. 10 Ten 涂装上线检砂 Coating on the line for sand inspection 将工件的表面重新打磨一遍，特别是木材表面的毛细纤维。同时检查白身的缺陷是否已经处理好，如：修补不良、砂光不良、开裂、变形等。 The surface of the workpiece is repolished, especially the wool fiber on the wood surface. At the same time, the defects of the white body have been examined, such as bad repair, bad sand light, cracking, deformation and so on. 11 Eleven 吹尘 Dust blowing 将木门表面的灰尘吹干净。 Clean the dust on the surface of the wooden door. 3.实木门工艺流程—涂装 3. solid wood door process - Coating 搜索 search 1 One 擦色 Wipe color 需先试擦，确认擦色剂是否正确适度。擦色前需将擦色剂搅拌均匀，直到没有沉淀物为止，使用的毛刷必须先清洗干净，擦拭的布条必须为不掉色的布条。 Try to wipe out first, to confirm whether the color cleaning agent is correct and appropriate. Before painting, it is necessary to mix the rubbing agent evenly until no sediment is present. The brush must be cleaned first, and the wipes must be colored. 2 Two 底着色 Bottom coloring 根据色板的要求选用底色，将素材间的色差通过底色进行调整。 Base color is selected according to the requirements of the color plate, and the color difference between the material is adjusted by the background color. 3 Three 头度底漆 wash coat 喷涂前需先将灰尘吹拭干净，检查擦色效果是否良好。头度底漆浓度为16秒，喷涂厚度为一个十字。 Before spraying, it is necessary to clean the dust first and check whether the effect of color cleaning is good. The concentration of the head primer is 16 seconds, and the thickness of the spray is a cross. 4 Four 干燥 Dry 喷涂完后待干6—8小时。 After spraying, stay dry for 6 - 8 hours. 5 Five 清砂 Sand cleaning 先填补所有碰刮伤，再用320#砂纸轻轻砂一遍，主要是将喷漆后产，品上所产生的毛刺砂掉。 First fill all scratches, and then 320# sand paper gently sand, mainly after the spray will produce, the product on the burr sand. 6 Six 二度底漆 Two degree primer 喷涂前先将灰尘吹拭干净，底漆浓度为18秒，厚度为一个十字。 Before spraying, the dust is cleaned, the primer is 18 seconds, and the thickness is a cross. 7 Seven 干燥 Dry 喷涂完后待干6—8小时。 After spraying, stay dry for 6 - 8 hours. 8 Eight 清砂 Sand cleaning 先将有缺陷的地方填补到位，再用320#砂纸将油漆面打磨光滑、平整，漆面不能有较大的亮点。 First, the defects of the place to fill in place, then use 320# sand paper to polish the surface smooth, smooth, the paint can not have a larger bright spot. 9 Nine 三度底漆 Three degree primer 喷涂前先将灰尘吹拭干净，底漆浓度为16秒，厚度为一个十字。 Before spraying, the dust is cleaned, the primer is 16 seconds, and the thickness is a cross. 10 Ten 干燥 Dry 喷涂完后待干6—8小时。 After spraying, stay dry for 6 - 8 hours. 11 Eleven 清砂 Sand cleaning 用400#砂纸将漆面打磨光滑、平整，漆面不允许有亮点存在。 The lacquer surface is smooth and smooth with 400# sand paper. There are no bright spots in the lacquer surface. 12 Twelve 修色 Color repair 修色前必须先检查产品是否是良品，产品上的灰尘和污染物需清理干净。由技术人员调配好颜色，再比照色板先修一 Before the color repair, we must first check whether the product is a good product, the dust and pollutants on the product should be cleaned up. The color is adjusted by the technician, and then the color board is first repaired. |
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